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SUNRISE Hydraulic Dual-Cylinder Ironworker model IW-110SD

XY Semi-automatic CNC Punch Positioning System



STANDARD EXECUTION
Five fully integrated working stations

Two cylinder operation with seperate remote foot pedals, one for the punch and one for the shearing stations

Simultaneous operation of both punch and shearing stations (controlled independently)

Punch cylinder with 4" stroke length and adjustable limit switches

Heavy-Duty adjustable punch stripper with visibility window

Keyed quick-change punch holder with spanner wrench

Slug bucket

Die holder with ability to accomodate punching Angle leg-down up to 7"

Standard punch capacity up to 2"

T-slot bolster for rapid adjustment of die holder and easy accessory mounting

Angle shear with no material loss cut and four-edge blades

45 degree miter cut of angles

Section shear for 90 degree shearing of round and square bar up to machines capacity (channel blades available)

Plate shear with special rake angle to keep shearing deformation to a minimum. Four useable-edge lower blade and two useable-edge upper blade

Support table for plate shear with adjustable guide bars and scribe marks

Frame reinforced at plate-shear opening to prevent deflection

Adjustable plate shear hold down with opening for miter cutting of angles (Hydraulic hold down available)

40" electric touch-n-go back guage adjustable to accomodate plate, angle shear and section shear

back gauge features a proximity sensor with no mechanical contacts, allowing smoother operation

Notching station with rectangular blades for shearing flat bar or angles (Triangular notcher available)

Machined notcher gauging table with adjustable X-Y stops and scales  
Notcher station guard with electrical safety interlock and flashing warning Light

Short-stoke control for notcher eliminates need to adjust limit switches to shorten stroke

Magnetic Halogen work light 

Jog or full-stroke functions

Starter set of 11 punches and dies 3/8", 1/2", 9/16", 11/16", 13/16", 15/16", 1", 1-1/16", 1-1/4", 1-3/8", 1-1/2", 2"

Hydraulic and electrical systems with high quality components

Hydraulic system protected with suction strainer as well as spin-on return line filter

Low voltage at the controls.  

Emergency stop palm buttons on both ends of machine 
Tool kit, and instruction manual


Sunrise Semi-automatic XY CNC Positioning System

TABLE:

Oversized CNC machined table with standard heavy duty ball transfers for easy movement of the material. 

Ball transfers are easily replaced if worn or damaged.

40" (39.37" actual) "X" - Axis Travel

16" (15.15" actual) "Y" - Axis Travel

Industry leading variable positioning speeds from 0" up to  590"/min per axis

Industry leading positioning accuracy of  +/-0.002" per axis

"X" and "Y" stops are driven via 2 - 400 watt Mitsubishi "Servo" motors coupled to heavy-duty ball screws

 Dual-linear ball-bearing guide rails mounted on either side of the table for the "Y" axis and one for the "X" axis for strength, rigidity, accuracy and parallelism of table.

"Y" axis features hardened wear strips for added protection and reliability. Simple adjustment of punch centerline (change size of wear strip to accomodate off-center punching without the need to adjust the controls parameters).

CONTROL:

 HUST H2 pendant mounted CNC controller for positioning of both "X" and "Y" axes

  Control features four pre-programmed visual patterns Line, Arc, Array, and Fully Customized Patterns

  Easy programming using quick-entry keypad and graphic display

  Store up to 100 programs with each program consisting of up to 6 patterns

  Run multiple patterns during one program run eliminating the need to switch patterns mid-run

  RS232 port for off-line editing and program download

  Manual movement of the back stops via manual mode

  On-Screen visual error notifications and safety warnings

  Complete ability to control machine tolerance and acceleration/deceleration speed

OPERATION:

Operator loads program, or manually inserts coordinates; both "X" and "Y" axes move automatically to programmed position, operator manually moves material against positioned stops and presses foot pedal. Stops move to next coordinate automatically.

    Ideal with flat plate, angle and other structural sections.

START-UP/INSTALLATION:

Included in the price:

After the customer has installed the machine and connected it to the necessary utilities, we will furnish qualified factory-trained personnel to start the machine up and instruct your operating personnel in its use and maintenance for a period of one day.

    Instruction for additional periods of time is available and will be charged to the customer in accordance with our normal service charges.