D-F CK5116Mعمودي مملة ميلز (incld VTL)
New 1.6m (63”) D-F CNC Model CK5116M Single Column Vertical Turret Lathe with “C” axis and ATC
Delivery time in USA, Canada or Europe: 3 months
1.1 This series machine is suitable for finely and roughly turning cylinder and inner hole, inner and outer taper, surfacing, curving of the ferrous, grooving, drilling, threading and grinding, nonferrous metal and some kinds of non-metal materials with carbide and porcelain tools.
1.2 The maximum speed can be 2000m/min when in high-speed turning. When the head is in high-speed movement, head in horizontal direction, and vertical rapid movement speed can be 12m/min.
1.3 The main drive adopts AC spindle servomotor within two steps (ZF gearbox, Germany). The high-speed rotating workpiece are balanced in static or dynamic pattern. Transmission gears with 5 grade precision are specially grounded to implement high efficient transmission, lower noise and smooth running in high speed turning.
1.4 .Feed system is driven by AC servomotor which is connected with ballscrew by flexible couple to implement clearance-free transmission and high precision turning.
1.5 The columns, whose thermal symmetric construction, is calculated by finite element method, stand on table base. Effective vibration-insulated method is adopted to ensure high rigidity and strong anti-vibration ability.
1.6 The table is thermal-symmetric construction. The spindle is centered by high-precision double-row short cylindrical roller bearing whose radial clearance can be adjusted. With large high-precision thrust ball bearing on axial direction as rolling guideway, and oil temperature cooling device, the table has high swiveling precision, larger load ability and smaller deformation.
1.7 .Linear dual-direction roller guideway is applied to ensure high effective transmission and good precision reliability in heads and ram feed movement.
1.8 CNC system is SEMENS or FANUC system, and other CNC system is also can be provided on customer’s special requirements.
1.9 Chip conveyer and half-closed guide are also equipped by costumers' requirement.
1.10 On customers' requirement, the followings can be supplied tool magazine, tool setting device, boring & milling, table indexing and feed, grounding cooling device and whole-loop control, etc.
CK5116M is CNC single columns vertical turning & milling machine, the CNC system adopts Siemens 840D and 611 driver unit (with 2 years international Siemens service).
Machine has one CNC square ram which installs with high speed and precision spindle. Spindle speed and output torque could reach to 2000rpm and 600 Nm, could ensure
perfect final and heavy cutting.
Siemens 840D control & 611 driver unit
The customer also can choose right angle head, grinding head, tool setting device, etc.
Worktable bearing, ball screw and tool magazine
To guarantee worktable low running noise and high accuracy, NSK double row cylindrical roller bearing which the inner circle has the taper used to adjust the clearance on radial, is used for the machine. Worktable speed could be regulated from 3.15-315 rpm.
High precision HIWIN ball screws are used in tool support and cross rail, ensure the tool
support 12 m/min rapid moving speed and high precision feeding.
Max. 10 set cutting tools or 20 set milling
tools could be mounted on the tool
magazine, that giving customer more
convenience and efficiency during
complex and multistage process
The turning speed of worktable, which
adopts Siemens 1PH7167 AC28KW
spindle motor and ZF two range speed
gear box, could be changed in the range
from 3.15 to 315 r/min.
During indexing and milling method, the
worktable driven by Siemens 7KW servo
motor. Worktable running speed is 0.0032
The spindle is driven by Siemens motor 1PH7-7167-16KW to realize enough machining torque and high speed max. 2000rpm. Big output power of milling head,
high speed & big output torque spindle
793Nm (S3), could meet most of requirement of heavy cutting and hard material.
Coolant through spindle is possible, and Various special tools and head is more easy for multiple machining.
The big casting of this lathe is made by resin casting which has been treated by oscillation long aging times in order to avoid the inner stress. The smaller casting has been treated by high temperatures. All the steel parts are thermal refining. Guideway of cross rail made by roll and slide complex way, and treated by spreadable quench. The ram of vertical toolpost has made by spherical graphite cast iron. The slide parts on guideway are Turcit style which could insure the precision and maintain cycle much longer. Also the automatic centralized lubrication is used on the cross rail and slide parts.
Control panel station & electric parts
Independent electrical cabinet designs for the
machine. Heat exchanger mounts on the cabinet,
to make good ventilation and heat elimination.
All electrical parts which in the cabinet adopts
Siemens or Schneider with CE mark.
MECANO Germany (Standard) Control panel station
2, Machine Specifications
ITEM Unit CK5160M
Worktable Worktable diameter. mm 1400
Max. swing diameter mm 1800
Max. cutting diameter mm 1600
Max. workpiece height mm 1600
Max. worktable load kg 8000
Max. output torque of worktable N.m 12500
Worktable speed turning rpm 3.15-315
Indexing & milling rpm 0.0032-3.2
Travel Travel of X axis mm 1200
Travel of Z axis mm 950
Vertical travel of cross rail in mm 1200
Cross rail positioning step & distance step/mm 13/100
Rapid travel speed of X axis mm/min 12000
Rapid travel speed of Z axis mm/min 12000
Feed speed of X/Z axis mm/rev 0.01-50
Tool magazine Tool capacity set 20 (milling tool) or 10 (turning tool)
Tool shank BT50
Max. tool weight kg 20
Total tool weight of tool magazine kg 360
ATC tool changing time sec 30
Milling head Milling head speed rpm 1-2000
Max. output torque N.m 600
Motor Worktable motor ( 30 min.) Kw AC28
Milling head motor Kw 16
Servo motor of X axis Kw 7
Servo motor of Z axis Kw 7
Servo motor of C axis Kw 7
Lifting motor of cross rail Kw 5.5
Hydraulic motor Kw 2.2
Chip conveyor motor Kw 0.2
Water pump motor Kw 0.5 or 1.1
Machine overall Coolant tank L 700
Machine size (LXWXH) meter 5.2x4x4.9
Machine weight kg 27000
Machine total power KVA 80
3, Machine packing list
No. Item Quantity
1 column 1 piece
2 Gear box 1 piece
3 Worktable 1 piece
4 Feed box 1 piece
5 Cross rail 1 piece
6 tool support 1 piece
7 Cross rail raising up/down device 1 piece
8 Hydraulic system 1 piece
9 Main motor 1 piece
10 servo motors 4 pieces
11 Tool magazine 1 set
12 Chip conveyor and coolant tank 1 set
13 half closed machine guard
14 Siemens 840D controller & 611 driver unit 1 set
15 Controlling plate 1 piece
16 Documents in English
4, Standard Accessories
No. Item Quantity
1 CNC Control system two years global guarantee Siemens 840D
2 Axis drive motor ( X/Z axes ) Siemens servo motor
3 Fagor linear scale-closed loop Fagor
3 Electrical parts of cabinet Siemens or Telemecanique
4 Gearbox and planetary reduction gear box Taiwan
5 Bearings under worktable NSK-Japan
6 Bearings on ballscrew NSK-Japan
7 Bearings in gearbox NSK-Japan
8 Ballscrew-cross rail & ram Hiwin-Taiwan
9 Automatic lubrication system BIJUR DELIMON
10 Control panel station MECANO- Germany
11 Air condition for electric cabinet Leibo
12 Casting iron From the same foundry of DOOSAN Machinery
13 Chip conveyor & coolant tank Yantai-China
14 Half closed machine guard Guangyang-China
5, Option accessories
Item Price in USD
Installing cost ( two engineers 6 working days and 4 days for operating and training ) Free for IMTS
6, Warranty and after sale service
1, Warranty period: one year after final installation, during the warranty period, all the daily damage parts will be provided freely by the manufactory. Full Service Warranty for (1) year to be quoted on request.
2, Out of warranty period, the factory will supply the support for the whole life of the machine, including technical advice, spare parts, labor, after sales service, and so on, and the factory will just take the expense at cost.
CK5116M which showed in IMTS. Delivery time will be 3 months for we need to send back to China and send back.