Injection Molding MachinesARBURG ALLROUNDER 370 A 600-100Illinois, United States
ARBURG Allrounder 370 A 600-100 66 Ton x 2.3 Oz Plastic Injection Injection Molding Machine with Robotic Loader (2017) * Low Hours
Selogica control system, special execution 100 injection unit, robot system, first & second vacuum system, c-axis pivoting unit, shuttle table for nest blocks, extended z, x, y axis strokes, machine is inside a class 8 clean room, 78,733 machine cycles, 2188 operating hours on pump, 851 operating hours in automatic, 26 operating hours in semi-automatic, 840 operating hours on robot. This press was running a urethane. The robot is hi accuracy and could be used for insert molding.
Axes Technical Data: Z-Axis stroke is 1,400 Mm with 1.8 M/s max speed, X-Axis stroke is 600 Mm with 2.0 M/s max speed, Y-Axis stroke is 800 Mm with 2.7 M/s max speed, 66 ton clamping force, 14.5" x 14.5" distance between tie bars Clamping force max. US-tons 66 Clamping force max. kN 600 Distance between tie bars inch 14.50 x 14.50 Distance between tie bars mm 370 x 370 Machine configured for 460V motor / 230V heats. Customer to provide a 230V, 3 phase source or stepdown transformer (460V to 230V) for the controls and heaterbands. Modular drive technology: · electro-mechanical servo drive of the main axis: dosage, injection, mould opening and closing · hydraulic drive for: nozzle movement and ejector · optionally servo-electric drive for nozzle movement and ejector Pos. 3 135/01 1 Processing of thermoplastics standard Pos. 4 132/22 1 Small hydraulic accumulator system with: - Drive motor 5.5 kW - Pump with 11.2 l/min flow capacity standard Pos. 5 356/14 1 SPI mounting platen set (USA) with central injection position, centering hole 125 mm / 4", with reduction ring, mold fixing holes in SPI pattern with UNC-thread, central ejector and ejector cross Injection unit servo-regulated · centrally fixed injection unit as complete assembly group · Plasticizing cylinder in modular design, with central coupling and adaptive temperature regulation · Plasticizing cylinder in wear resistant execution, several diameters on choice Injection unit (100) horizontal, for injection through the fixed mould platen. Highly wear-resistant plasticising cylinder module 20 mm (without nozzle), non-return valve with sinter metal pins, i.e. highly wear and corrosion resistant for processing thermoplastic materials with highly abrasive or corrosive components and for high-temperature materials. Standard screw coupling with two flat sides; Compatible with plasticising unit with flat-sided screw geometry. Open nozzle, 20 mm, low abrasion, without heaterband . Nozzle tip for open nozzle, standard length radius 1/2". Heaterband for open nozzle. Purge guard cover in special execution with 100mm hose adapter for fume evacuation . Feed hopper 50 l, stainless steel. clamping piece in lieu of hopper. Servo-regulated, programmable nozzle contact force for injection unit 1. Cylinder heaterbands with higher performance, temperature enable up to 450 degrees C. Special Execution 100 Injection Unit: Injection pressure increased to max. 2930 bar = 42,500 PSI - Value on screw diamter D 20mm - IU 100 (Ref. 223.970, 231305) Clamping unit · 4 tie-bar system with 5-point toggle lever, electro-mechanical servo drive · High precision guidance of the movable platen with precision guide elements supported on the machine frame · Central lubrication for toggle lever and spindle system (for lowmaintenance operation) · Motorised mold height adjustment · Highly precise and reproducible mold positioning thanks to electromechanical servo drive · Attachment possibility for robotic handling device · Mold protection monitoring via ejector platen safety switch (interface) Maximum flow 60 l/min for manually adjustable hydr. core pulls and 30 l/min for regulated hydr. core pulls 1st hydraulic core pull control for simultaneous, controlled movements - pressure and flow are programmable for both serial and simulataneous movements. Regulated hydraulic ejector on moving mould platen, programmable for simultaneous movements. Servo-electric mould height adjustment system (incl. automatic clamping force regulation) for adaptation to varying minimum mould heights, adjustment stroke directly programmable on SELOGICA controller. Machine-related cooling circuits, programmable regulated. Manually adjustable cooling water manifold with 4 free circuits, with optical flow indicator, connection DN 13. set of higher machine shoes, height increased by 100 mm. Control system, control cabinet, interfaces · SELOGICA control system (modular, graphic multi-processor system) · high resolution TFT flat screen colour monitor · Swivelling monitor unit located close to the mold · Clearly structured programming of cycle with symbols in sequence editor for individual process steps · Equipment-specific control system architecture with self-recognizing bus system · Interface for V24 printer with documentation program for quality evaluation · Quality assurance program with fault evaluation and monitoring chart. SELOGICA 'direct' user interface with sequence editor and touch-screen operation, for direct data access, incl. foreign languages (standard languages: customer's own language, German, English), with 15 inch control screen(38.1 cm)Software package "additional monitoring functions": Upgrade of the monitoring of mechanical sequence of mould and machine for complex applications.Software package "Extended movements": Increase in number of movement stages, intermediate stop functions. Software package "Production control": Production control with nom. temp. value control, programmable alarm cycles, programmable start-up and shut-down sequences and time-controlled automatic switch-on/off in second programming level for follow-on order, Software Package "Optimization / user help": for machine adaptation to individual operating requirements with freely programmable parameter panels, delay times on separate overview panel collectively programmable, follow-on functions selectable after stop at cycle end and display and input of scale factors for the manually adjustable cooling channels as flag function.Software package "Quality assurance": Upgrade of standard quality control and process analysis facilities, upgraded error evaluation automatic reference value calculation, adjustable process graphics, monitoring graphics, random sample function and time monitoring as reference value monitoring. Software Package "Documentation" Documentation (with actual value protocol), data can be printed out via standard printer interface. Mould locking program, time-controlled, two-stage; the run time of 1st stage is limited to 2 seconds. Compact Flash interface for saving data-sets. User authorisation by means EUROMAP 65 chip card. Alarm indicator, flashing light . Printer interface, serial USB, for settingparameters, screen panels and for graphics. Interface for robot system according to Euromap 67, 50-pin plug connection. Emergency-stop interface, 24-pole: - connection for an external emergency stop (2-channel) potential-free - potential-free contacts (2-channel) of emergency stop circuit on injection moulding machine - potential-free contacts (2-channel) of safety circuit (safety gate circuit) on injection moulding machine - potential-free contacts. The hydraulic accumulator is built and documented according to the EU directive 2014/68/EU for pressure equipment; commissioning and periodic inspections of the hydraulic accumulator are regulated nationally and must be undertaken by the company operating the machine. Operating manual and spare parts list on CD. Machine equipped with MULTILIFT. Safety enclosure adapted to increased overhead height of the MULTILIFT, Robot system MULTILIFT V select, cantilever Handling weight max. 6 kg Installation Transversal to longitudinal axis of machine, operating area on opposite side of machine operator Controller completely integrated in SELOGICA 'direct' machine controller. Machine type ALLROUNDER 370 A 600 - 100. Preparation of the machine for the installation of a MULTILIFT, consisting of: - communication interface - interface for safety interlock of door 1 in fenced enclosure. (EUROMAP 73)General information on the robot system · designed for vertical access into mould area for the removal or insertion of parts · 3 freely programmable CNC axes · Drive via servo motors · Simultaneous movement of axes possible · incl. fixtures to machine. Axes, technical data Z - axis (transversal to longitudinal axis of machine) Stroke: 1,400 mm Max. speed: 1.8 m/s X - axis (parallel to longitudinal axis of machine) Stroke: 600 mm Max. speed: 2.0 m/s Y - axis (vertical, mould entry axis) Stroke: 800 mm Max. speed: 2.7 m/s Max. handling weight: 6 kg (total weight of gripper, parts and additional axes) Repetition accuracy: +/- 0.1 mm (The technical data refer to the selected configuration)Extension of Z-axis stroke to 1400 mm End support for Z-axis, Extension of X-axis stroke to 600 mm, Extension of standard Y-axis stroke to 800 mm, C-axis (pivoting axis) - swivel range 0/90 deg. both end positions monitored and manually adjustable - Pneum. drive, incl. valve actuation - max. torque 13 Nm at 6 bar - weight: 1.5 kg, Overhead height increased by 200 mm by raising height of robot system MULTILIFT V; only in conjunction with Y-axis stroke extension, Maintenance unit for pneumatic system in following execution: - electric switch on/off of supply line - manually adjustable filter pressure control valve - filling valve - distributor G1/4 - hose connection, supply line DN 9 - operating pressure to be set at 6 bar Note: only suitable for use with unoiled air, First vacuum system (Venturi principle), suction performance 16 l/min, incl. vacuum switch for part monitoring, hoses laid close to gripper, hose connection to be provided by customer: plug-in threaded connector for hose size DA 6/DI 4 incl. valve actuator, Second vacuum equipment (Venturi principle), suction capacity 16 l/min, incl. vacuum switch for part monitoring, hoses laid close to gripper, hose connection to be provided by customer: plug-in threaded connector for hose size DA 6/DI 4 incl. valve actuator, Pneumatic valves for robot system for the control of gripper functions, e.g.: · parallel and angled gripper · sprue picker · pneumatic cylinder and stroke units · rotation and swivel drives, All pneumatic valves with hoses connected up to gripper flange on rapid-connect couplings (DN 2.7, hose size Da 6 / DI 4), First pneumatic valve 5/3 with closed middle position for gripper functions, whose position is to be maintained when the valve is not activated, e.g. when the safety door is open or emergency stop actuated, Second pneumatic valve 5/3 with closed middle position for gripper functions, whose position is to be maintained when the valve is not activated, e.g. when the safety door is open, or emergency stop actuated, Third pneumatic valve 5/3 with closed middle position for gripper functions, whose position is to be maintained when the valve is not activated e.g. when the safety door is open, or emergency stop actuated, Fourth pneumatic valve 5/3 with vented middle position for gripper functions which are to be depressurised when the valve is not actuated e.g. to guarantee gentle transfer of the part from the ejector, Fifth pneumatic valve 5/3 with vented middle position for gripper functions which are to be depressurised when the valve is not actuated e.g. to guarantee gentle transfer of the part from the ejector (Not possible when more than 2 vacuum systems and B-axis are equipped)Sixth pneumatic valve 5/3 with vented middle position for gripper functions which are to be depressurised when the valve is not actuated e.g. to guarantee gentle transfer of the part from the ejector (Not possible when more than 2 vacuum systems and B-axis are equipped), Plug connector for safety interlock of door in customer-provided safety enclosure, consisting of: 2 x emergency-stop switches, acknowledgement key, connections for door (3 switches), cable length from 5000 mm on (subject to machine model) (option 464/20), Interface and power supply (230 V) for an external conveyor belt i.e. provided by customer; the interface on the conveyor belt must comply with ARBURG specifications , Robot system controller · Robot controller integrated in machine controller · Clear and easy programming with sequence editor · Consistent operating philosophy for robot and machine sequences · Robot data record integrated in machine data record · Simple programming for various applications such as removal of moulded parts, random samples, rejects, insertion of parts. These applications can also be processed in patterns or via existing partial sequences. · Teach-in programming · Extended MULTILIFT home position program: when the gripper is inside the mould area, the home position program can be activated whereby a programmed sequence of movements is carried out to move the gripper safely out of the mould area. Monitoring of adjustable movement ranges to avoid collisions (effective in manual and in automatic operation)Electric interfaces for gripper functions of robot system · The robot system is prepared as standard for querying up to 8 sensors on the gripper. The sensors are connected to a 25-pole interface on the gripper flange. A plug connector for the gripper is also included. · 12 outputs are available as standard for the activation of the pneumatic gripper functions. Two of these outputs are connected to the pneumatic valve (standard).- 8 freely programmable inputs for querying 8 sensors on the gripper. All 8 inputs are connected via a 25-pin plug to gripper flange. For monitoring 8 sensors. Opposite plug for connection to gripper is included. Second interface for querying 8 further sensors, via 25-pole plug connector on gripper flange, incl. counter plug for connection to gripper. Interface with 4 freely programmable inputs and outputs, potential-free on 42-pole socket on MULTILIFT, for peripheral equipment. Additional interface with 16 freely programmalbe inputs and outputs (24V DC), n o t potential-free, wired to 72-pole socket on MULTILIFT. Cavity Insert and Removal EOAT The EOAT will be designed to remove a nest block from the mold and place a nest block with insert parts into the mold. The removal side of the EOAT will have a pneumatic gripper with custom designed gripper fingers to engage with the nest block. Locating features will provide positive engagement with the nest block. The insert side of the EOAT will have a pneumatic gripper with custom designed gripper fingers to engage with the nest block. Locating features will provide positive engagement with the nest block and with the mold. All grippers and slide motions will have sensors for the end positions. A sensor will also be used to monitor the presence of an insert block. All sensors will be wired into logical AND boards to minimize the inputs needed on the robot system. Shuttle Table for Nest Blocks The shuttle table will be a pneumatically driven table with a common plate that will hold two insert blocks. The framework of the table will be steel tubing for rigidity. An aluminum top plate will be used to mount the slide cylinder and guide rails. After the shuttle is serviced by the operator, he needs to hold down a 2-hand button to send the shuttle into the robot work area. A light curtain or tunnel will be used to prevent the operator from reaching into the robot work area. If a light curtain is needed or a tunnel will be sufficient needs to be determined during the design phase of the system. A sensor in each nest will monitor the presence of an insert block. Once the robot cycled the insert blocks, the shuttle table will move outside the guarded area and the operator can service the shuttle. Visual alarms and an audible will inform the operator about the status of the system during operation. Note: · System will be controlled thru the Selogica controller. · Interface for handshake signals on the Multilift. Work cell safety guarding includes: · Constructed of aluminum profile with PVC sheet. · Openings for the outfeed conveyor. · Opening for shuttle system. · One swivel door for access with brackets for safety switch kit. Conveyor Belt Conveyor Belt (L = 1500 mm W = 600 mm) with White Urethane belt. Conveyor belt can be controlled via interface to the machine. Height of the belt: 1200 +- 200 mm. Start-up at ARBURG, Rocky Hill Ten (10) day(s) machine installation, start-up, acceptance test, and decommissioning at the ARBURG Technology Center in Rocky Hill, CT. Mould needs to be ready for production. Mould including all the accessories (Hoses, material, etc..) ** This press was running a urethane. The robot is hi accuracy and could be used for insert molding. Barrel Options 15mm = .65 ounces – Installed in press now. 20mm = 1.0 ounces – came through with this barrel. 30mm = 2.3 ounces – Can be installed. Never been used.
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