Adjustment, Sharpening and Control

TB200N PCD & PCBN CutterCarpet Grinding Machine is a precision tool grinding machine with economical production and a wide range of specifications, including PCD, PCBN, Tungsten Carbide and HSS tools.

* Grinding process, removing the least chips, gives the best possible result.

* It is possible to know the first and second cutting edge radius without changing any setting.

* There is a single cast iron body which provides extra rigidity and reduces vibration to a minimum.

* Heavy duty rotary table is mounted on precision 4-piece bearing with angular contact.

* Oscillation can be adjusted according to position, stroke and frequency.

* CCD camera with monitor, and precision scale provide easy adjustment and inspection during sharpening.

* With a monitor with 15-120-fold adjustable magnification, even 0.02 mm radius can be easily recognized.

* The worktop with clamping capacity of 3-26 mm diameter and 24 dividers with rotary motor are available on the bench.

* Finger mills, tools and cutters with different form, drills and so on. Teams can be easily learned.

* In order to provide the lowest amount of chip removal, the grinding stone has a regulating circuit, so that it can provide the best cutting speed for the spindle, different kinds of materials and different worn stones.

* To change the tool quickly. Fast binding fixture available.

* High-capacity cooling water tank with filter provides precise grinding.

RESULT:

The operator sees the work he has done on the screen while he is working and he can see and intervene in the sharpened screen. In this way, the shape of the work ensures that the profile is made closer to the original, especially when the Bamboo type rib is the profile radius and angle combination.
Thanks to the Zoom camera system, the screen is enlarged 15-120 times. This feature allows to know even 0.02 mm radii. The measurement scale used in the camera is as follows.
With the working head with the rotating motor, the rib tips can be known in diameters between Ø 3-26 mm. The 23 ER Set Pliers that come with the machine are necessary for the cutters to connect the workbench.
In the case of concave curves, it is necessary to make special stone according to the radii on the cutting edge to be sharpened. The radii on the profile are created by grinding with these stones made in special form. (K10 quality and PCD need to be done separately) Note: Since the stones are used correctly, they can be sharpened at least 300-500 times until the stone profile is broken, because they are long lasting. (The stones can be supplied from companies that sell countertops or manufacture stones.
In order to provide the required cutting speed in the cutters of different sizes and in different sizes of stones, the spindle is designed with revolution.
The foundation of the cutting stones having the technical characteristics suitable for the forms to be known is as important as the foundation of the machine. With the correct features and form stones, we can identify all the ribs we use and CBN 3R-4R tips used on CNC drums.